1. Cutting
Here the experience of our employees is in great demand! Up to seven hides are needed for a normal-sized leather sofa. These are checked by the cutters for unsightly flaws such as scars, brand marks etc. Then, every individual piece of the sofa is marked on the hide and the corresponding pieces cut by hand according to template. After a final inspection, the cut pieces are sent to the sewing department. Single-coloured fabrics with very small patterns however can be prepared on the fabric cutter. A vacuum sucks the fabric down onto the cutting table. The single pieces are then automatically cut according to a pre-made template.

2. Dacron
When cutting dacron, many layers of dacron are placed on top of each other on a long table, covered with plastic foil and a vacuum is applied, pressing all layers together. This way, several layers of dacron can be marked and cut at the same time. The furniture becomes soft and cuddly by using dacron.

3. Leather edging
Thick leather must be bevelled in the areas where the seams will be, otherwise it will not be possible to sew the seams with a sewing machine.

4. Sewing department
The first step is to sew together the dacron and the leather/fabric pieces that are to be particularly soft (e.g. outer edging, seat and back cushions etc.). Hereafter, single pieces are gathered on a special machine. This is the terminology for 'deliberately adding folds' to create a casual look to the furniture. Only then are the still separate pieces placed on the sewing assembly line. Our qualified specialists sew together approx. 220 parts per suite to create a cover for the furniture. One employee sews the complete suite so as to maintain a uniform look. Later on, the contrast stitch is applied with the double-needle sewing machine. Every cover is carefully checked for flaws in a final inspection.

5. Filling cushions
Strength is needed here! The upholstery covers coming from the sewing department are filled by hand with large seat and back cushions. For safety measures and for better durability, the cushions are glued on the bottom.

6. Pre-upholstery
Hardwood is the ideal material for especially durable and long-lasting furniture frames and thus is used for the frame and supporting connecting parts. The bonding and the dowelling as well as assembling the pieces are done by hand. The seat is equipped with nosag-springs. The fastenings for the nosag-springs are sturdily attached by hand to the frame with pre-determined spacing. Strong elastic-webbing is used in the back. Finally, the frame is encased with foam and dacron.

7. Upholstery department
The upholstery department is the heart of the production. The filled cushions from point 5) are draped onto the upholstered frame from point 6) and optional functional hinges attached. The cover is tightened and nailed onto the frame. Finally, the draped back cover is aligned. With the help of spanning strips, the cover can then be fastened to the frame. It is especially important to neatly upholster the edges, the front side and the facing.

8. Quality control
Every piece of furniture undergoes thorough inspection. At the final quality control, the craftsmanship, seating comfort and all existing functions are checked. Product is carefully packaged for transport.